BendPak Pipe Benders

Description
Now you do have a choice. A bender that delivers superior performance at a highly competitive price. BendPak took the standard bender and equipped it with a simple knee valve and degree plate combination. Made it simple but rugged, and affordable. The knee operated valve gives you precise control and hands free bending capability with the convenience of trouble-free operation. Simply push the lever to the left to advance the bending die then to the right to retract it. Heavy duty cast iron construction means the valve will stand up to years of heavy use.

Quick-Change Bending Dies - Who has time to waste? Especially when you have a car in the air and others lined up. BendPak first came up with the idea of twist-lock tooling and quick-change bending dies others said it wouldn’t work. Well it did, and it still does. In fact it still does so well that others copied. Imitation really is the best form of flattery.
180-Degree Bending Capacity - You say you have to bend deep. Well, how does a U-shape sound? Be sure to ask for the 180-Degree dies if you’re planning to bend more than 170 degrees. You’ll get perfect deep bends on a 5” radius without the pipe sticking or hanging up. That’s because we use an exclusive relief cut design on our bending dies that helps maintain the pipes uniformity throughout the bend cycle and eliminates excessive “crimping” or deformation.
3” Bending Capacity
Long Stroke Bending Cylinder
Clampless Swager - All BendPak benders are equipped with exclusive Clampless Swager which puts out an incredible force of over 30,000 pounds for quick and precise end forming. The Clampless Swager provides rapid set-up time and a high degree of accuracy for both I.D. and O.D. expansions, slip-fits, flares, ball-joints, reductions, and manifold flanges. All tooling is quick release.
Internal Segment Expander - Internal segment expander is just as unique as the Clampless Swager and can be used for both I.D. and O.D. expansions, slip-fits, flares, ball-joints, and manifold flanges. The buttress canister has a single position setting for all I.D. expansions but can also be adjusted for special sizing requirements. A single arbor is used for all tubing sizes 1-1/2” - 3”.

BB1 Features

Two separate end finishing units at rear for all necessary flaring and expanding
Knee control and depth-of-bend degree plate for manual bending operations
Includes BB-1 die package (See below)
Comes complete with quick release bending and end finishing dies
Includes high-speed clampless swager and internal expander
Updated bend data system available for automobiles and light trucks dating back to 1960
Clampless swager - easy to use drop-in collars makes swaging operations quick and efficient
Twist-lock tooling - quick change tooling saves time
Integrated power relief control valve - control valve features oversize handles and built in pressure relief system
Pass-through cylinder stem - the top cylinder stem passes completely through the main frame
Rigid frame - a rigid 6” x 6” x 3/8” welded steel tube is used for the main frame
Commercial grade hydraulic cylinders - industrial cylinders provides better performance and reliability
Chrome-molly shafts - all cylinders features hardened chrome-molly shafts that conform to
ANSI 92.2 standards
Quick release bending dies - quick change tooling means faster set up times
Precision ground bending head - all bending head surfaces are surface ground within .002 of an inch
Clutter free bending area - controls are enclosed to keep the front obstruction free
Oversize barrel shafts - large 2-1/2” diameter machined steel barrel shafts used in conjunction with oil impregnated bronze bushings provide ultimate dependability and minimum maintenance
Grease fittings - standard grease fittings allow for simple lubrication
Controls - NEMA rated on/off switch box incorporates overload relays that automatically disrupt power supply should an over-current situation occur.
Pressure gauges - know exactly what the system pressures are at all times
Industrial grade casters - large cast iron casters help you easily move the bender around your shop
Adjustable pressure valve - adjust back gate pressure easily with this adjustment screw located
right up front
One piece barrel - a one piece solid steel barrel is your assurance that the bending gates stay perfectly aligned with the bending ram
Heat-treated tooling - all machined steel tooling is heat treated for greater service life
Convenient tool trays - keeps your tooling organized
Strong motor - a large 5 HP Baldor energy efficient motor is used for maximum performance
Direct-drive pump - a direct-drive high speed 4 GPM pump is used for
maximum power and performance
Single enclosed bottom cylinder - this single bottom cylinder applies pressure evenly to the back gates and because it is hidden, does not interfere with the tubing
Large capacity reservoir - a large fluid reservoir keeps the hydraulic oil running cooler and contamination to a minimum
Filtered hydraulic system - a canister type oil filter keeps the oil contamination free
Oil sight gauges - allows you to visually inspect oil levels
Over size hose - we purposely use 1/2” high pressure hose for better speed and cooling characteristics
Open sided swager box - means easier access and less chance of “crashing” tools and
damaging the cylinder

BB-1 Die Package Included

BENDING DIES PIPE COLLARS

QTY.
PART NO. TOOLING DESCRIPTION
QTY.
PART NO. TOOLING DESCRIPTION

1
5R-212 5" Radius Die / 2-1/2"
1
HAC-212 2-1/2" Pipe Collar

1
5R-214 5" Radius Die / 2-1/4"
1
HAC-214 2-1/4" Pipe Collar

1
5R-200 5" Radius Die / 2"
1
HAC-200 2" Pipe Collar

1
4R-214 4" Radius Die / 2-1/4"
1
HAC-134 1-3/4" Pipe Collar

1
4R-200 4" Radius Die / 2"
1
HAC-112 1-1/2" Pipe Collar

1
35R-134 3-1/2" Radius Die / 1-3/4" END FINISHING TOOLS

1
35R-112 3-1/2" Radius Die / 1-1/2"
QTY.
PART NO. TOOLING DESCRIPTION

BACK SHOES
1
HPF-300 45 / 90-Degree Flare

QTY.
PART NO. TOOLING DESCRIPTION
1
DD-134/212 Doming Die

2
BS-212 2-1/2" Back Shoes
2
BFED-134/212 Female Ball Flares

2
BS-214 2-1/4" Back Shoes
1
CFT-200 2" Manifold Flange Tool

2
BS-200 2" Back Shoes
1
B-212 2-1/2" Male Ball Flange

2
BS-134 1-3/4" Back Shoes
1
FP-100 Flattening Plate

2
BS-112 1-1/2" Back Shoes
1
ST-1 Slip-Twist Adapter

HALF SHOES SEGMENT EXPANDERS

QTY.
PART NO. TOOLING DESCRIPTION
QTY.
PART NO. TOOLING DESCRIPTION

1
HS-212 2-1/2" Half Shoe
1
HSA-112 Arbor

1
HS-214 2-1/4" Half Shoe
1
SS-212 2-1/2" Segment Exp.

1
HS-200 2" Half Shoe
1
SS-214 2-1/4" Segment Exp.

1
HS-134 1-3/4" Half Shoe
1
SS-200 2" Segment Exp.

1
HS-112 1-1/2" Half Shoe
1
SS-134 1-3/4"- 1-7/8"Segment Exp.

SOLID EXPANDER DIES
1
SS-112 1-1/2" Segment Exp.

QTY.
PART NO. TOOLING DESCRIPTION ACCESSORIES

1
STED-212 2-1/2" Exp. Die / 2-1/4" Male Ball
QTY.
PART NO. TOOLING DESCRIPTION

1
STED-214 2-1/4" Exp. Die / 2" Male Ball
1
TTA-1000 Tool Tray Set

1
STED-200 2" Exp. Die / 1-3/4" Male Ball
2
DPS-150 Pusher Block Springs

1
STED-134 1-3/4" Expander Die
1
Manual Instruction Manual

1
STED-112 1-1/2" Expander Die
1
Video Instruction Video

1
OR-1 Bag / Assorted O-Rings

BB1 Specifications
Maximum bending radius: 5" / 127 mm.
Minimum bending radius: 3-1/2" / 89 mm.
Maximum tube capacity: 3" / 76 mm. / .095 wall
Dies supplied ( 202 Die package ): 1-1/2", 1-3/4", 2", 2-1/4", 2-1/2" **
Top cylinder working force: 60,000 lbs.
Hydraulic filter: 60,000 lbs.
Standard motor: 5-HP / 208-230 VAC / 60 HZ. / 1ph.*
*Special Voltages Available Upon Request. Must specify at time of order
The design, material and specifications are subject to change without notice.

Shipping Information

Dimensions - 48" x 70" x 30" / 1219 mm. X 1778 mm. / 762 mm.
Shipping Weight - 1264 lbs. / 573 kg.